Neon Flex Led Strip: Manufacturer Guide & Technical Specs (2026)

neon flex led strip Beauty STC Lighting

Industry Insight: Neon Flex Led Strip

neon flex led strip project

Introduction & Market Demand

The Evolution of Neon Flex in Commercial Lighting

Neon flex LED strip technology has transcended its decorative origins to become a critical component in modern commercial and industrial lighting applications. Architects and project managers increasingly specify these flexible, energy-efficient solutions for retail storefronts, architectural accents, wayfinding signage, and outdoor installations—where traditional neon glass tubes pose safety risks, high maintenance costs, and design limitations. Unlike conventional neon, LED neon flex delivers consistent color uniformity, 50%+ energy savings, and zero mercury content while maintaining the same visual impact. Its bendable form factor enables intricate designs without rigid constraints, making it indispensable for contemporary projects requiring both aesthetics and functionality.

Why Certification Compliance is Non-Negotiable for Global Importers

For distributors and contractors sourcing neon flex for Western markets, compliance with regional safety and performance standards is not optional—it is a regulatory and commercial imperative. Uncertified products risk customs rejection, legal penalties, and catastrophic liability issues. A single failed inspection due to non-compliant electrical components can delay projects by weeks, incur costly rework, and damage long-term client relationships.

Parameter Industry Requirement Beauty STC Specification
Safety Certifications Mandatory for market access (UL/ETL for North America, CE for Europe) ETL (USA/Canada), TUV CE (Europe) certified
IP Rating IP65 for outdoor exposure, IP67 for submerged/wet locations IP65 (standard), IP67 (customizable)
Color Rendering Index (CRI) ≥90 for accurate color representation in retail/architectural spaces Standard 90+ CRI across all products
Voltage Options Regional compatibility (e.g., 12V/24V DC, 120VAC) Configurable for 12V, 24V DC, or 120VAC to meet local grid standards
Maximum Continuous Run Length Varies by voltage; 164ft (50m) for 120VAC systems Up to 164ft continuous run (120VAC models)

These certifications validate rigorous testing of thermal management, electrical safety, and durability—critical for installations in high-traffic commercial environments. Beauty STC’s ETL and TUV CE certifications are not merely stickers; they represent documented proof that every batch undergoes third-party validation for fire resistance, electrical integrity, and environmental resilience.

25+ Years of Manufacturing Excellence for Global Projects

Founded in 1998, Beauty (STC) Manufacturing Co., Ltd. operates from Jiangmen, Guangdong—a hub for precision LED manufacturing—and has supplied certified lighting solutions to 50+ countries worldwide. Our production facility adheres to ISO 9001 quality management principles, with every neon flex product traceable from raw materials to final testing. Unlike commodity suppliers, we specialize in OEM/ODM services that balance customization with compliance:
Custom Specifications: Tailored color temperatures (2700K–6500K), beam angles, and cut lengths without compromising certification integrity.
End-to-End Traceability: Batch-specific documentation for ETL/CE compliance, including material safety data sheets (MSDS) and RoHS reports.
Global Logistics Experience: Streamlined export processes for EU, North American, and Asian markets, with packaging compliant with destination-country labeling requirements.

As stated in our core principles—“Be a responsible enterprise, Be a caring person”—we prioritize ethical manufacturing and technical transparency. This commitment ensures that distributors receive not just products, but reliable, future-proof solutions that meet the exacting demands of commercial lighting projects.

Contact our engineering team for technical specifications, compliance documentation, or OEM project consultations: [email protected] | +86-13902885704


Technical Specs & Certifications (ETL/CE)

neon flex led strip project

Technical Specifications & Quality Standards

Factory-direct data sheet – Neon Flex LED Strip

1. Key Photometric & Electrical Parameters

Parameter (24 V side-bend profile, 10 × 20 mm) Beauty STC Certified Range Notes on Measurement Method
Luminous efficacy 110–125 lm/W @ 25 °C Integrating-sphere, 2 m sample, IES LM-79-19
CRI Ra ≥ 90 (R9 ≥ 60) 3000 K & 4000 K bins, IES LM-79
Lumen maintenance L₇₀B₁₀ ≥ 54 000 h TM-21 projection @ 55 °C T-point
Power draw 8 W/m (±5 %) 24 VDC regulated source, 2 m run
Binning tolerance ≤ 3 SDCM MacAdam ellipse, 1/8th step
Flicker PstLM ≤ 0.2, SVM ≤ 0.4 IEC TR 61547-1:2020
Max continuous run 20 m (single-feed) 2.5 mm² Cu bus, <5 % V-drop
Operating window –40 °C to +60 °C / 10–90 % RH IEC 62031

2. Ingress & Mechanical Protection

IP Grade Construction Detail Test Report
IP67 Extruded UV-stabilised silicone jacket, 2-shot over-mould on end-caps IEC 60598-2-20, 1 m immersion 30 min
IK06 10 × 20 mm profile, 1.2 mm Al-backing strip optional EN 62262 impact test
UV rating ΔE < 2 after 1000 h Q-SUN 340 nm ISO 4892-2

3. PCB & Component Engineering

Why consistency matters in long-run neon flex
Copper weight: 2 oz (70 µm) rolled annealed Cu for 30 % lower voltage drop versus 1 oz market average.
LED pitch: 60 LEDs/m on 3-in-1 SMD 2835, optical centre-line held to ±0.2 mm by punched register holes—eliminates “dotting” when bent.
Bin-on-reel: Every 5 m section is cut from the same wavelength & flux bin; barcode links to raw-data file kept 5 years for OEM traceability.
Solder mask & overlay: White high-reflectance mask (ε ≥ 0.85) plus 25 µm CTI-600 overlay for 4 kV dielectric—passes UL 8750.
Thermal interface: 3 W/m·K silicone bed between PCB and outer jacket; keeps T-junction ≤ 85 °C at 45 °C ambient.


4. Certification & Regulatory Matrix

Market Standard Beauty STC Status
USA / Canada UL 2108, UL 879 (Sign) ETL cETL listed, file 5021056
Europe EN 60598-2-20, EN 62031, EN 55015 TUV SUD CE + RoHS + REACH
UK UKCA 2020 Completed 2023
Marine IEC 60092-306 Component approved (DNV pending)
Fire UL 94 V-0 (PCB & jacket) Third-party witness tested

5. Generic Market vs. Beauty STC Certified Quality

Attribute Generic Market (typical) Beauty STC Certified Impact on Project
Luminous efficacy 75–90 lm/W 110–125 lm/W 30 % fewer watts → lower driver count
CRI Ra 80–85, R9 10–20 Ra ≥ 90, R9 ≥ 60 Meets museum & retail colour fidelity
IP rating IP65 (glue-fill only) IP67 (full silicone extrusion) Survives high-pressure wash
PCB copper 1 oz (35 µm) 2 oz (70 µm) 20 m runs vs 5 m before re-feed
Binning 5–7 SDCM ≤ 3 SDCM Visually uniform façade lines
Lifetime claim L₅₀ 25 000 h (no report) L₇₀ 54 000 h (TM-21) Reduces maintenance cycles
Certifications Self-declared CE ETL + TUV CE Passes AHJ inspection first time
Warranty 2 years 5 years (OEM) Cash-flow protection for installers

6. Production Controls That Deliver Above-Spec Product

  1. 100 % hi-pot & ground bond at 1.5 kVAC / 25 A on every finished metre.
  2. AOI & solder-paste SPI after SMT to keep voids < 10 %.
  3. Climate-cycle burn-in: 2 h @ –40 °C ⇄ 2 h @ +85 °C, 5 cycles, powered—catches latent solder cracks.
  4. Integrating-sphere sampling every 200 m—data auto-uploaded to MES; if lm/W drifts >3 % the reel is quarantined.
  5. RoHS & REACH batch tests quarterly by SGS; certificates archived 10 years for OEM trace-back.

7. OEM / ODM Flexibility

Jacket colour, CCT (2200–6500 K), CRI (Ra 80–97), voltage (12 V, 24 V, 36 V, 48 V), and cross-section (8×16 mm, 10×20 mm, 12×22 mm) configurable within 3 weeks.
PCB length can be supplied in 10 mm increments up to 50 m continuous; laser-marked with customer part number and sequential metre mark.
Private-label sleeve & reel artwork—MOQ 500 m.

Established 1998, Beauty (STC) Manufacturing Co., Ltd exports to 50+ countries under ETL & TUV CE listings. For datasheet packages or project submittals, email [email protected] or call +86-13902885704.


Factory Tour: Manufacturing Excellence

neon flex led strip project

Precision Manufacturing Process & Industrial-Grade Quality Control

Since 1998, Beauty STC Lighting has maintained a vertically integrated production facility in Jiangmen’s High-tech Industrial Zone. Our manufacturing process follows rigorous international quality standards, with every stage—from component sourcing to final assembly—subject to stringent quality control protocols. All products undergo ETL and TUV CE certification testing to meet North American and European safety standards.

Automated SMT Production Line

Our Jiangmen facility operates a fully automated surface-mount technology (SMT) production line featuring high-speed placement machines with 0201 component capability. The line includes:
Precision stencil printing with automated optical inspection (AOI)
Reflow soldering with controlled thermal profiles (per IPC-J-STD-001)
In-line AOI for solder joint integrity checks

This ensures consistent solder joint quality and minimizes human error, critical for maintaining reliability in continuous LED strip configurations. All processes comply with RoHS 2.0 and REACH environmental standards.

Rigorous Aging & Burn-In Testing

All neon flex units undergo a 72-hour continuous burn-in process under controlled conditions (40°C ambient temperature). During this phase, we monitor:
Luminous flux stability
Voltage drop across the strip
Color consistency (Δu’v’ ≤ 0.003)
Thermal performance at maximum load

This process identifies latent defects before shipment, ensuring products meet IEC 62717 standards for long-term operational stability. Thermal cycling tests simulate real-world environmental stressors, validating performance across -20°C to 60°C operating ranges.

Comprehensive QC Protocols

Quality control is embedded at every production stage. Key validation tests include:

Test Parameter Standard Acceptance Criteria
IP Rating IEC 60529 IP65: 6.3mm nozzle spray (10 min); IP67: 1m immersion (30 min)
Electrical Safety IEC 60598-1 1500V AC dielectric strength test (1 min)
Color Consistency IEC 62717 Δu’v’ ≤ 0.003
Lumen Output LM-79 ±5% of nominal value
CRI IES LM-79 Ra ≥ 90 (for high-CRI variants)

Tailored OEM/ODM Solutions

With 26+ years of manufacturing expertise, Beauty STC provides full OEM/ODM capabilities for global clients. All custom configurations undergo the same ETL and TUV CE certification testing as standard products, ensuring compliance with North American and European safety standards for any project requirement.

Customization Parameter Available Options
Length 0.5m to 15m continuous (voltage drop optimized)
CCT Range 2700K to 6500K (standard options: 3000K, 4000K, 5000K)
CRI Options Ra 80, Ra 90+
Diffuser Profile Round, square, or custom extruded profiles
IP Rating IP65 (dust/water-resistant), IP67 (submersible)
Packaging Custom branding, anti-static reels, retail-ready boxes

Our engineering team collaborates directly with clients to optimize PCB layouts, thermal management solutions, and optical performance. All designs undergo finite element analysis (FEA) for thermal efficiency and mechanical durability before mass production. For technical specifications or custom project consultations, contact our engineering team at [email protected] or +86 13902885704.


Installation & Application Scenarios

neon flex led strip project

Application Scenarios for Factory-Certified Neon Flex LED Strip

ETL/TUV-CE listed, engineered since 1998

1. Hospitality & Retail – First-Impression Lighting

Zone Typical Spec (Beauty STC PN: NF-SB-24V-10W) Mounting Note for Contractors
Hotel porte-cochère 24 V, 10 W/m, 3000 K, IP67, >90 CRI Continuous 5 m reels on 3 mm aluminum tab; silicone-end cap + WAGO 221 inside stainless box; feed every 10 m from switched-primary driver (ETL Class 2, <60 V)
Mall fascia Side-bend 16×16 mm, 24 V, RGBW, DMX512 Use 30 × 30 mm powder-coated channel; expansion gap every 3 m for –20 °C to 50 °C delta; T-joint power tee every 5 m to keep V-drop <5 %
Bar back-lit onyx 24 V, 240 LED/m, 180° dome optic Mount on 5 mm stand-offs; thermally conductive tape to stone sub-panel; dim via 0-10 V or DALI as per CE-EMC 55015

2. Office & Circulation – Human-Centric, Glare-Free

Zone Spec Contractor Tip
Reception cove 24 V, 8 W/m, 4000 K, CRI >90, UGR <19 Pair with 45 ° aluminum profile and opal diffuser; driver in ceiling void, accessible per NEC 410.136 (ETL)
Stair nosing Side-bend 10 × 10 mm, IP65, 2.5 kV surge Embed in fire-rated aluminum nosing; use 24 V isolated supply, RCD 30 mA; route 1.5 mm² FR-PVC cable inside conduit

3. Façade & Landscape – Weather-Proof, Code-Compliant

Zone Spec Code/Install
Parapet outline 24 V, 12 W/m, 5700 K, UV-stable silicone, –40 °C to +55 °C ETL wet-location listed; mount on 2 mm 304-stainless bracket, 200 mm centers; loop 150 mm service slack every 2 m
Ground path marker IP68, 24 V, 6 W/m, 240 LED/m, IK08 Buried in 30 mm gravel + polycarbonate lens; feeder hub with gel-filled splice; T-joint every 5 m, RCD 30 mA Type B

4. OEM/Custom Runs – Architect-Driven Lengths

Beauty STC Lighting supports 24 h continuous neon flex (up to 15 m @ 24 V) with factory-injected current-balancing boards. Provide drawing (DWG/DXF) and we laser-etch cut points ±0.5 mm, terminate with ETL-listed pottant, and ship ready-to-install reels with barcode MAC address for DMX addressing.


Contractor Checklist – Before Power-Up

  1. Verify driver V-out tolerance: ±5 %; load ≤80 % of rated wattage (ETL 210.20).
  2. Megger 500 V DC; insulation >100 MΩ phase-to-earth.
  3. Record Tc point (hottest spot) after 30 min; must be <80 °C per EN 60598-2-21.
  4. Submit installation PDF + serial numbers to [email protected] for 5-year factory warranty activation.

Engineered & manufactured in Jiangmen since 1998 – ETL & TUV-CE files available on request.


Why Choose Beauty STC Lighting

neon flex led strip project

Partner with Beauty STC Lighting: Trusted Neon Flex Solutions for Global Projects

Global Compliance & Certification Standards

Our Neon Flex LED Strip products are certified to ETL standards for North American markets and TÜV CE for European Union compliance. These certifications validate safety, performance, and electrical safety requirements for commercial and industrial applications, meeting IEC 60598 and UL 1598 specifications. All products undergo rigorous environmental and electrical testing to ensure reliability in extreme conditions.

Technical Specifications for Professional Applications

Parameter Specification
IP Rating IP65 (standard), IP67 (optional for submersible applications)
Voltage Options 12V DC, 24V DC
CRI >90 (standard), up to 95 (premium high-fidelity color rendering)
Color Temperature 2700K–6500K (adjustable across warm to cool white spectrums)
Max Continuous Length Up to 15m per run (with proper power injection)
Beam Angle 120° (diffused uniform lighting, pixel-free appearance)
Customization OEM/ODM services available (DMX512 programmable, side-bend capability, custom lengths, color profiles)

25+ Years of Industrial Manufacturing Excellence

Since 1998, Beauty STC has operated from our 41st Caihong Road facility in Jiangmen’s High-tech Industrial Zone, Guangdong. Our vertically integrated production process ensures end-to-end quality control—from raw material sourcing to final assembly. All products undergo 100% burn-in testing and comply with ISO 9001 quality management protocols, ensuring consistent performance in high-volume commercial deployments.

Integrated Global Supply Chain

With exports to 50+ countries across Europe, North America, Southeast Asia, Australia, Russia, Japan, and Korea, we manage international logistics, customs documentation, and regional compliance requirements seamlessly. Our supply chain is optimized for just-in-time delivery to project sites worldwide, with dedicated support for bulk orders (100+ units) and large-scale infrastructure projects.

Project-Specific Engineering Support

Our technical team provides dedicated support for architectural and commercial projects, including:
Custom color and profile design for unique aesthetic requirements
Electrical compatibility assessments for existing infrastructure
Installation guidelines for wet/dry locations and harsh environments
Compliance documentation for regional certifications (ETL, TÜV CE, etc.)

Contact our engineering team for project-specific technical support and custom solutions.
Manager: [email protected]
Phone: +86 139 0288 5704


⚡ LED Power Supply Calculator

Calculate the required power supply for your LED strip project (includes 20% safety margin).