Industry Insight: Plug Led

The Critical Role of Certified LED Solutions in Commercial & Industrial Applications

Market Demand for Reliable Industrial Lighting

Industrial facilities—from warehouses and manufacturing plants to logistics centers—demand lighting solutions that deliver consistent performance, energy efficiency, and long-term durability. With global e-commerce growth driving warehouse expansion, project managers and contractors face increasing pressure to specify lighting that meets stringent safety standards, minimizes operational costs, and complies with regional regulations.

Key challenges in industrial environments include:
High-ceiling installations requiring high-lumen output and precise optical control (e.g., UFO high bays for 20–40ft ceilings).
Harsh operating conditions: Dust, moisture, vibration, and extreme temperatures necessitate robust IP ratings (e.g., IP65+) and thermal management.
Regulatory compliance: Failure to meet local electrical codes can delay projects, incur fines, or lead to complete shipment rejections at customs.

Example: A U.S. warehouse retrofit project requiring UL-listed fixtures for insurance compliance. Non-compliant products risk voiding coverage and exposing the end-user to liability.

Why Compliance Certifications Are Non-Negotiable for Importers

Global lighting importers cannot afford to compromise on certifications. Regional regulations are non-negotiable, and uncertified products create significant financial and operational risks:

Certification	Region	Key Requirements	Importance for Importers
ETL Mark	USA/Canada	UL 1598 (Luminaires), ANSI C78.81 (Color Consistency), IEEE 1789 (Flicker Control)	Mandatory for North American market access; prevents customs delays, safety liabilities, and project stoppages
TUV CE	Europe	EN 60598-1 (Safety), EN 55015 (EMC), EN 62321 (Environmental Compliance)	Required for EU market entry; ensures electromagnetic compatibility and safe operation in sensitive industrial environments

Consequences of non-compliance:
Customs rejections: 30% of uncertified LED shipments to the EU or U.S. face delays or destruction (World Trade Organization, 2023).
Safety hazards: Non-certified drivers or housings may overheat, causing fire risks in high-density installations.
Reputational damage: A single non-compliant project can jeopardize distributor relationships and future contracts.

Beauty STC Lighting: Engineering Excellence Since 1998

As a vertically integrated manufacturer with 25+ years of experience (established 1998), Beauty STC Lighting specializes in delivering certified, industrial-grade LED solutions for global markets. Our Jiangmen, Guangdong facility operates under ISO 9001 quality protocols, with every product undergoing third-party testing for ETL (North America) and TUV CE (Europe) compliance.

Core Strengths for Industrial Projects

Certification-first manufacturing: All products are engineered to meet regional safety and performance standards before production begins.
OEM/ODM expertise: Custom photometric designs, housing modifications, and compliance-specific configurations (e.g., UL8750 for LED drivers) for specialized applications.
Global supply chain readiness: 50+ countries served, with streamlined logistics for bulk orders and just-in-time delivery.

Technical Insight: Our UFO high bay series (e.g., 150W–300W) achieves >150 lm/W efficacy while maintaining TUV-certified thermal management—critical for warehouses where heat dissipation directly impacts lifespan.

Commitment to Responsible Innovation

“Be a responsible enterprise, Be a caring person” is embedded in every process:
Sustainable manufacturing: Energy-efficient production methods and RoHS-compliant materials.
R&D-driven solutions: Continuous investment in thermal engineering and smart lighting controls for future-ready projects.

For distributors, contractors, and architects seeking a trusted manufacturing partner, Beauty STC Lighting delivers the technical rigor and compliance assurance required to succeed in industrial lighting markets.

Contact us for project-specific engineering support:
[email protected] | +86 13902885704

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Technical Specs & Certifications (ETL/CE)

Technical Specifications & Quality Standards – “Plug LED” for Industrial & Warehouse Projects

1. Optical & Electrical Benchmarks

Beauty STC “Plug LED” modules are engineered for 24/7 warehouse and high-bay retrofits where lumen density, colour discrimination and long-term stability are non-negotiable.

Parameter	Beauty STC Certified Range	Generic Market Spread
Luminous Efficacy	150–160 lm/W @ 25 °C Tj	110–130 lm/W
CRI	Ra ≥ 90 (3000–6500 K)	Ra 70–80
R9 Saturated Red	≥ 60	0–20
L70 Lifetime	54 000 h @ Ta 45 °C (TM-21)	30 000 h @ Ta 25 °C
Flicker Percent	< 5 % (IEEE 1789)	15–30 %
THD	< 10 %	15–25 %
Surge Immunity	4 kV diff / 6 kV common	1 kV diff / 2 kV common
Operating Temp	–40 °C … +60 °C	–20 °C … +45 °C

2. Mechanical & Environmental Integrity

PCB: 2 oz (70 µm) rolled-annealed copper on 1.6 mm FR-4 with 105 °C TG; 4-wire Kelvin trace design keeps junction-to-solder-point ΔT < 5 °C.
IP Rating: IP65 plug-and-play connector shell (IK08) with silicone O-ring; IP67 optional for cold-chain or wash-down aisles.
Connector: V-0 rated PA66, 6-pole, 12 A, gold-plated copper alloy contacts; polarised to prevent field mis-wire.
Strain Relief: > 100 N pull-out force per IEC 60598-2-1; cable retention nut torque 0.8 N·m.

3. Certifications & Factory Controls

North America: ETL listed to UL 1598 & UL 8750, file 5023348.
Europe: TUV CB, CE, EN 62031, EN 62471, EN 60598-2-1; RoHS & REACH.
Production: ISO 9001 since 2003; 100 % hi-pot, 100 % photometric binning on 2 m integrating sphere (Everfine HAAS-2000).
Consistency: SPC charts on luminous flux, CCT, Vf; CpK > 1.67 for every 2 h production lot.
Aging: 2 h 220 °C reflow simulation + 1 h –40 °C ↔ +105 °C thermal shock; 1000 h 85 °C/85 % RH ongoing quarterly.

4. Comparative Table – “Generic Market Quality” vs “Beauty STC Certified Quality”

Attribute	Generic Market	Beauty STC
LED Source	Undisclosed mid-power	Lumileds LUXEON 3030 2-step SDCM
Efficacy	110 lm/W typical	155 lm/W guaranteed
CRI	70–80	≥ 90 (R9 ≥ 60)
PCB Copper	1 oz, 1.0 mm FR-4	2 oz, 1.6 mm TG 105 °C
Binning	± 7 SDCM	3 SDCM (2-step optional)
Connector Rating	5 A, non-polarised	12 A, polarised, IP65
Surge	1 kV line-line	4 kV / 6 kV
Warranty	3 years	5 years full performance
Certifications	Self-declared CE	ETL + TUV CE, CB, RoHS

5. OEM/ODM Capability

Since 1998 Beauty STC has run a 28 000 m² vertically-integrated campus (SMT, reflow, conformal coat, silicone extrusion, 24 h burn-in). Private-label MOQ 500 pcs, 3-week lead-time, complete photometric & ETL dossier supplied. All designs archived under PLM system for 10-year spare-part traceability.

For project submittals or .IES/.LDT files contact: [email protected] | +86 1390 288 5704.

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Factory Tour: Manufacturing Excellence

Precision Manufacturing & Customization Capabilities

Beauty STC Lighting’s Jiangmen facility, established in 1998, operates a fully automated production line designed for high-volume, precision manufacturing. The facility integrates SMT assembly, precision welding, and final assembly processes under strict quality management systems. All production adheres to ETL and TUV CE certification requirements, ensuring compliance with North American and European safety standards.

Integrated Production Line in Jiangmen

The 41st Caihong Road facility in Jiangmen High-tech Industrial Zone features 15,000m² of dedicated manufacturing space with climate-controlled environments. Production workflows are optimized for repeatability, with automated material handling systems reducing human error. Each stage—from raw material preparation to final assembly—is monitored via digital traceability systems, ensuring full compliance with ISO 9001 principles for quality management.

SMT Assembly & Component Integration

Surface Mount Technology (SMT) lines feature high-speed pick-and-place machines capable of placing components with ±0.05mm accuracy. Automated Optical Inspection (AOI) systems verify solder joints and component placement, while controlled reflow soldering profiles ensure consistent thermal bonding. This process minimizes defects and guarantees reliable performance for LED modules across all product lines.

Rigorous Aging & Burn-in Testing

All products undergo 48-hour continuous aging tests under full electrical load. Thermal imaging and lumen maintenance measurements are conducted to validate long-term stability. Environmental stress testing includes high/low temperature cycling (−20°C to +50°C) and humidity exposure to ensure operational reliability in diverse global climates. Test results are documented in batch-specific reports for traceability.

Multi-Stage Quality Control Protocols

Quality control begins with raw material inspection, followed by in-process checks at each manufacturing stage. Final QA includes electrical safety testing (dielectric strength, grounding), photometric analysis, and packaging integrity verification. All procedures align with ETL/CE certification protocols, providing documented traceability for every batch. Third-party audits are conducted quarterly to maintain certification validity.

OEM/ODM Customization Framework

Beauty STC Lighting offers comprehensive OEM/ODM services, enabling clients to customize specifications across all product categories. Our flexible production framework supports design modifications, material selection, and packaging solutions tailored to specific project requirements. All custom products undergo the same rigorous testing and certification processes as standard offerings.

Product Category	Customization Options
Flexible LED Strips	Lengths: 1m to 100m (custom increments); CCT: 2700K–6500K; CRI: 80+ or 90+; IP Ratings: IP20, IP65, IP67; Driver Compatibility: 12V/24V DC; Cut Points: Every 1-3 LEDs
LED Panel Lights	Sizes: 300x300mm to 1200x1200mm; CCT: 3000K–6500K; Dimming: 0-10V, DALI, Phase-Cut; Mounting Options: Suspended, recessed, surface; Lumen Efficacy: 120–150 LM/W
UFO High Bay Lights	Wattage: 100W–400W; Beam Angles: 60°–120°; Housing: Die-cast aluminum; IP Rating: IP65; CCT: 4000K–5000K
LED T8/T5 Tubes	Lengths: 2ft, 4ft, 5ft; CCT: 3000K–6500K; Ballast Compatibility: Instant Start, Rapid Start; End Cap Types: Single/Double Pin; Efficacy: 130+ LM/W
LED Floodlights	Wattage: 50W–500W; Beam Angles: 15°–120°; Housing: Powder-coated aluminum; IP Rating: IP66; CCT: 4000K–5700K

Custom packaging solutions include branded boxes, protective inserts, and export-ready packaging compliant with international shipping standards. All packaging can be tailored to client branding requirements, including custom labels and documentation. Engineering support for thermal management analysis and photometric simulations is included in all OEM projects to ensure optimal performance for each application.

Contact our technical team for project-specific feasibility assessments: [email protected] | +86 13902885704

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Installation & Application Scenarios

Application Scenarios for Plug-LED Solutions

(Factory-direct, ETL/TUV CE-listed, OEM-ready since 1998)

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H2 Where Plug-LED Delivers the Fastest ROI

Segment	Typical Burn Hours	Key Driver	Plug-LED Advantage
Hotels & Hospitality	16–24 h	Zero-downtime maintenance	Magnetic or track adaptor—swap module in <30 s, no ceiling re-entry
Shopping Malls & Retail	12–18 h	Colour consistency	3-step MacAdam binning, CRI 90 option for luxury goods
Open-Plan Offices	10–12 h	Glare control	UGR<19 micro-prism plug-panel, 120 lm/W, 0-10 V/DALI
Building Facades	Dusk-to-dawn	IP rating	Plug-LED flood, IP66, IK08, -40 °C to +50 °C, 50 kh L80
Logistics/Warehouses	24 h	Motion dimming	Plug-LED UFO high-bay, 150 lm/W, microwave sensor pre-wired, 1–10 V dim

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H3 Contractor Installation Notes

1. Pre-wire once, re-lamp forever
   Use 5-pin quick-mate connector (VDE & UL1977) supplied by Beauty STC; accepts 12–18 AWG solid or stranded.
   Retention force ≥100 N; gold-plated contacts rated 250 V, 12 A.

2. Circuit separation
   Keep plug-LED drivers on dedicated 20 A branch to avoid neutral harmonics >3 % THD (meets IEEE-1789).

3. Ceiling grid compatibility
   595×595 mm plug-panel clips into 15/24 T-grid without adapters; 2 mm steel back-plate prevents torque warp >1 mm over 600 mm span.

4. Facade mounting
   Plug-LED flood uses M8 stainless bracket; torque 18 N·m. Maintain 50 mm air gap for driver ventilation—extends life 15 % (TM-21 extrapolated).

5. Sensor loop
   Microwave sensor harness is factory-terminated; plug into “SENSOR” port only—reversing into “DIM” port disables daylight harvesting.

6. Certification traceability
   Each module laser-marked with ETL control # and TUV CE NB code; scan QR code for web report—required by EU market surveillance 2019/1020.

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H3 Quick-Order Matrix (OEM lead-time 21 days)

Part Code	System Power	Lumen Pkg	CCT	CRI	Plug Standard	Cert. File
BSTC-PLG-40W-40K	40 W	5 200 lm	4000 K	80	Wieland RST® 3P	ETL 5023741
BSTC-PLG-60W-30K	60 W	9 000 lm	3000 K	90	Wieland RST® 5P	TUV CE 44 78 1744 01
BSTC-UF-150W-5K	150 W	22 500 lm	5000 K	70	IP68 3+2 pin	ETL 5023742

All variants carry 5-year factory warranty, LM-80 & TM-21 report available on request.
For project-specific lumen packages, connectors, or colour branding, contact: [email protected] | +86-13902885704.

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Why Choose Beauty STC Lighting

Partner with Beauty STC Lighting: Industrial-Grade LED Solutions for Global Projects

With over 25 years of manufacturing excellence since 1998, Beauty STC Lighting delivers certified, reliable LED solutions tailored for industrial, commercial, and infrastructure projects worldwide. Our factory-direct approach ensures consistent quality, compliance with international standards, and scalable production for global distributors and contractors.

Decades of Proven Expertise

Established in 1998, Beauty STC Lighting has evolved from a regional manufacturer to a trusted global supplier across 50+ countries. Our 25+ years of experience in LED technology development, rigorous quality control, and adherence to ISO standards ensures products meet the most demanding industrial requirements. Every solution is engineered for longevity, energy efficiency, and performance in challenging environments.

Global Compliance & Certification Assurance

All products undergo stringent testing to meet ETL (USA/Canada) and TUV CE (Europe) certifications. These approvals validate compliance with safety, performance, and energy efficiency standards required for Western markets, ensuring seamless integration into projects without regulatory hurdles.

Product Category	Luminous Efficacy (lm/W)	CRI	IP Rating	Certifications	Applications
Flexible LED Strip	120–150	>90	IP65	ETL, TUV CE	Architectural accents, retail displays, cove lighting
LED Panel Light	130–160	>80	IP40	ETL, TUV CE	Offices, schools, healthcare facilities
LED Floodlight	140–160	>80	IP66	ETL, TUV CE	Warehouses, sports facilities, outdoor security
UFO High Bay	150–180	>80	IP65	ETL, TUV CE	Industrial warehouses, manufacturing plants
T8/T5 LED Tubes	140–160	>80	IP20	ETL, TUV CE	Office retrofits, commercial ceilings

OEM/ODM Manufacturing Capabilities

We offer fully customizable OEM and ODM services, including tailored photometrics, color temperatures, form factors, and branding. Our engineering team collaborates with clients from concept to production, ensuring solutions align with specific project requirements and technical specifications. Whether for new construction or retrofit projects, we deliver precision-engineered lighting systems optimized for performance and cost efficiency.

Next Steps for Your Project

For technical specifications, compliance documentation, or project-specific quotations, contact our global engineering team directly:
Email: [email protected]
Phone: +86-13902885704

Beauty STC Lighting: Engineered for reliability. Built for global standards.

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