Industry Insight: 3 Pin Led Connector

Introduction & Market Demand for 3-Pin LED Connectors in Commercial Lighting

The Critical Role of 3-Pin Connectors in Commercial Lighting Systems

In commercial and industrial lighting applications, 3-pin LED connectors serve as the backbone for reliable electrical connections in RGB strip lighting, DMX-controlled installations, and architectural lighting systems. Unlike residential applications, these environments demand connectors that maintain consistent performance under continuous operation, withstand environmental stressors, and comply with stringent safety regulations. Failure in such systems can lead to costly downtime, safety hazards, and project delays—making component reliability a non-negotiable factor.

Why Certification Compliance is Non-Negotiable for Importers

Global lighting distributors and project managers face significant risks when sourcing uncertified connectors. In North America, ETL certification (verified to UL 1598 for lighting equipment) is required for electrical products to meet NEC codes and pass inspections. Similarly, CE marking under the EU’s Low Voltage Directive is mandatory for market access. Non-compliant connectors may:
Trigger customs rejections or costly recalls
Increase liability exposure in case of electrical faults
Fail third-party testing during project commissioning

Beauty STC Lighting addresses these challenges through certified manufacturing processes and documented compliance for all connector products.

Beauty STC Lighting: Engineered Solutions for Global Markets

Established in 1998, Beauty STC Lighting has built a reputation for industrial-grade components through continuous investment in quality control and global market expertise. Our 3-pin LED connectors undergo rigorous testing to meet ETL (USA/Canada) and TÜV CE (Europe) standards, ensuring seamless integration into commercial projects worldwide. With OEM/ODM capabilities spanning 50+ countries, we provide tailored solutions for lighting architects and distributors seeking verified reliability.

Specification	Beauty STC Specifications	Compliance Standards
Electrical Rating	16A max current, 30V DC	ETL (UL 1598), CE (EN 60598)
Housing Material	V-0 Flame-Retardant PC	UL94 V-0 Certified
IP Rating	IP20 (Standard), IP66 (Waterproof)	IEC 60529
Contact Material	Phosphor Bronze with Gold Plating	RoHS 2.0 Compliant
Operating Temperature	-20°C to +60°C	IEC 60068-2
Termination	Solderless Clip / Crimp Terminal	Customizable for OEM Projects

All connectors are manufactured in our Jiangmen facility with rigorous quality control processes aligned with international standards, ensuring traceability and consistency across bulk orders. Our engineering team works directly with clients to validate specifications against project requirements prior to production.

For technical specifications or custom configurations, contact our engineering team at [email protected] or +86 13902885704.

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Technical Specs & Certifications (ETL/CE)

3-Pin LED Connector – Technical Specifications & Quality Standards

(Factory-direct data sheet – Beauty STC Lighting, Jiangmen, China)

1. Scope & Application

3-pin connectors are the critical “hand-off” point between Class III LED circuits and the outside world. When used with constant-voltage strips, wall-washers, or DMX-controlled fixtures they must preserve:
Signal integrity (PWM, DMX512-A)
Current continuity (up to 5 A per pin @ 24 Vdc)
Environmental sealing (IP20 → IP68 depending on zone)

Beauty STC integrates the connector specification into every luminaire design since 1998; all mating halves are factory-terminated and 100 % electrically tested before export.

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2. Pin Configuration & Electrical Rating

Parameter	Beauty STC Spec	Generic Market Offer
Pole count	3 (GND, DATA/+, –)	3 (sometimes 2+blank)
Rated current	5 A per pin, 60 Vdc max	3 A, 24 Vdc typical
Contact resistance	≤3 mΩ (initial)	5–10 mΩ
Dielectric withstanding	1 500 Vac, 1 min	500 Vac
Wire range	0.5 mm² – 1.0 mm² (18–20 AWG)	0.3 mm² max
Temp class	–40 °C … +105 °C (TUV)	–20 °C … +80 °C
Mating cycles	≥ 50 (gold flash) ≥ 500 (selective Au)	25 cycles typical

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3. Material & Build Integrity

Component	Beauty STC Certified	Generic Market
Housing	V-0 PC, UV-stabilised, halogen-free	V-2 PA66
Contact	Cu-alloy, Ni under-layer, 3 µ″ Au selective	Cu, 1 µ″ Sn
Wire seal	Silicone, IP66/68 variants	PVC, IP20 only
PCB header	1 oz Cu, 1.6 mm FR-4, white mask	0.5 oz Cu, paper phenolic
Cable jacket	105 °C VW-1, 300 V, 18 AWG, 3C	80 °C, 300 V, 22 AWG

All plastics are RoHS/REACH and halogen-free; UL 94 V-0 file E358258 applies.

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4. IP & Environmental Matrix

IP Code	Test Condition	Beauty STC Part Number	Typical Use
IP20	Indoor, dry	STC-3P-10-J	Strip-to-strip jumper
IP65	Dust, water jet	STC-3P-65-S	Kitchen cove
IP67	1 m, 30 min	STC-3P-67-M	Façade outline
IP68	3 m, 24 h	STC-3P-68-D	Pool perimeter

Each sealed version is double O-ring with over-moulded strain relief; salt-spray 48 h per ASTM B117.

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5. System-Level Compatibility (Luminaire Side)

LED Strip Metric	Beauty STC Guarantee	Notes
Lumens/Watt	Up to 210 lm/W (strip level)	Connector loss <1 % @ 5 A
CRI	>90 (98 typ. for Skin-tone strip)	No chromatic shift through connector
PCB Copper	2 oz base, 3 oz on request	Prevents trace burnout at connector pad
Binning	3 SDCM, 1 500 K – 6 500 K	MacAdam ellipse maintained end-to-end

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6. Certification & Traceability

ETL/cETL to UL 2108 & CSA C22.2 #9 (file 5016290)
TUV CE, EN 61347-2-13, EN 60598-2-20
RoHS 2.0, REACH 223 SVHC, PAHs <0.1 %
ISO 9001:2015 production lot codes laser-marked on every shell—full backward traceability to copper mill lot.

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7. Factory QC Flow (Connector Focus)

1. Incoming crimp height & pull-force (≥ 50 N)
2. 100 % hi-pot & continuity on harness
3. IP66/68 units pressure-decay tested (0.2 bar, 30 s)
4. Salt-spray & thermal-shock (–40 ↔ +105 °C, 100 cycles) on qualification batch
5. Random cross-section—plating thickness verified by X-ray fluorescence

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8. Quick-Reference Table – Generic vs. Beauty STC Certified

Attribute	Generic Market Quality	Beauty STC Certified Quality
Certifications	Self-declared CE	ETL, TUV CE, RoHS, REACH
Current headroom	3 A	5 A
Contact plating	Sn (1 µ″)	Au over Ni (3 µ″)
IP rating offered	IP20 only	IP20, IP65, IP67, IP68
Flammability	UL 94 V-2	V-0, CTI ≥ 250 V
Warranty	1 year	5 years (connector & strip)
OEM tooling	N/A	In-house mould shop, 25 days lead

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9. Ordering Codes (OEM/ODM Ready)

Code	Description
STC-3P-10-J-100	3-pin 10 cm jumper, IP20, 100 pcs bag
STC-3P-67-M-500	3-pin 0.5 m lead, IP67, 500 pcs carton
STC-3P-68-D-CU	Custom underwater length, IP68, per drawing

Engineering drawings (.STEP), DMX512 continuity report, and ETL certificate pdfs supplied within 12 h.

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Contact the OEM team
[email protected] | +86-13902885704
41th Caihong Road, Jianghai Hi-Tech Zone, Jiangmen, Guangdong, China

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Factory Tour: Manufacturing Excellence

Precision Manufacturing Process & OEM Capabilities

Advanced Production Line Overview

Beauty STC Lighting’s Jiangmen facility leverages 25+ years of industrial expertise to deliver consistent, high-precision 3-pin LED connector production. Our manufacturing process integrates automated systems with rigorous engineering controls to ensure repeatability and reliability:
SMT (Surface Mount Technology) Assembly: Fully automated pick-and-place machines with 0.01mm positional accuracy for PCB component placement.
Precision Molding: High-tolerance injection molding for connector housings (±0.05mm dimensional tolerance), ensuring perfect fit with LED strips and wiring systems.
Automated Soldering: Wave and reflow soldering lines compliant with IPC-A-610 standards, eliminating human error in critical electrical joints.
Integrated Production Flow: Closed-loop manufacturing from raw material processing to final assembly, all within our ISO 9001-certified Jiangmen facility (established 1998).

Rigorous Quality Control Protocols

Every 3-pin connector undergoes multi-stage validation to meet global safety and performance standards:
24–48 Hour Burn-In Testing: Units operated at 110% rated load to verify thermal stability and long-term durability.
IP Rating Verification: Water ingress testing per IEC 60529 (e.g., IP65 spray test, IP67 immersion test for waterproof variants).
Electrical Safety Compliance: Dielectric strength testing (1.5kV AC for 1 minute), insulation resistance checks (>100MΩ), and creepage/clearance validation per ETL/CE requirements.
100% Visual & Functional Inspection: Automated optical inspection (AOI) for solder defects, followed by manual checks for physical integrity and pin alignment.

All testing protocols align with ETL (USA/Canada) and TUV CE (Europe) certification frameworks, ensuring seamless market access for global clients.

Tailored OEM/ODM Solutions

Beauty STC Lighting provides end-to-end customization for 3-pin LED connectors, enabling precise alignment with project-specific requirements. Our ODM capabilities include:
Custom Physical Dimensions: Length adjustments from 30mm to 300mm for space-constrained installations.
IP Rating Customization: From standard IP20 indoor use to IP68 submersible ratings for harsh environments.
Material Specifications: Copper alloy contacts with gold-plating options; PC housing with UL94-V0 flame resistance.
Packaging Solutions: Private label retail packaging, bulk shipping containers, or project-specific configurations (e.g., anti-static trays for sensitive installations).

Parameter	Standard Options	Customizable Range
Connector Length	50mm, 100mm, 150mm	30mm to 300mm
IP Rating	IP20, IP65, IP67	Up to IP68
Wire Gauge	22–20 AWG	18–24 AWG
Contact Material	Copper alloy	Gold-plated copper
Housing Material	PC (UL94-V0)	Custom polymers
Packaging	Standard retail	Private label, bulk

All custom solutions undergo full certification testing to meet regional safety standards for global deployment. Whether integrating with RGB, RGBW, or tunable-white LED strips, our connectors deliver consistent performance across diverse applications.

For technical specifications or project-specific OEM requirements, contact our engineering team at [email protected] or +86 13902885704.

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Installation & Application Scenarios

Application Scenarios for 3-Pin LED Connectors

(Factory-direct view from Beauty STC Lighting, ETL & TÜV CE certified since 1998)

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Where 3-Pin Connectors Add Value to Commercial Projects

Segment	Typical Lighting Task	Why 3-Pin (vs. 2- or 4-P)	Key Specs*	Installer Notes
Upscale Hotels	CCT-tunable cove & headboard strips	Dual-white strip needs 3 conductors (V+, CW, WW)	16 A, 300 V, 12–24 V DC, IP65	Route through aluminium profile; keep connector outside concrete pour to avoid alkali attack on PC housing
Shopping Malls	Continuous 24 V RGBW façade runs	3-pin splits power & data cleanly—one pin for common anode, two for DMX signal pair	IP66, -30…+80 °C, Cu ≥ 0.75 mm²	Use one connector every 5 m to limit voltage drop below 5 %; torque M8 gland to 0.8 N·m
Spec Offices	3000–5000 K tunable linear fixtures	Central dimming via 0–10 V on third pin	250 V, 10 A, flame class UL94 V-0	Keep 3-pin separate from 230 V trunk in partition trunking; maintain 8 mm creepage as per EN 60598-1
Façade Media	DMX512 pixel dots	XLR-style 3-pin carries balanced data + shield	120 Ω characteristic impedance, TPE jacket -40 °C	Terminate last node with 120 Ω resistor inside male shell; verify with cable tester before façade lift

*All connector families quoted are ETL-listed and TÜV CE certified by Beauty STC Lighting; 25-year OEM/ODM records on file.

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Contractor Installation Checklist

1. Strip-to-Wire Clip Type (10 mm PCB)
   Strip copper pads must be 70 µm minimum; align dot-marked polarity before closing clamp.
   After crimp, pull-test 2 kg × 15 s—no pad lift.

2. IP66 Field-Solder Version
   Slide heat-shrink before soldering; keep iron at 350 °C, 3 s max to avoid PC housing deformation.
   Glue-lined shrink must overlap cable jacket ≥ 8 mm; cool under clamp for uniform seal.

3. DMX XLR 3-Pin
   Use 22 AWG twisted pair (≥ 30 twists/m) plus drain; avoid star topology—daisy chain only.
   Pin-1 chassis bond to fixture housing; earth loop resistance < 1 Ω measured with micro-ohmmeter.

4. High-Bay Retrofit (Factory Aisles)
   3-pin feed-through splitter rated 16 A/600 V for 200–480 W UFO fixtures; mount splitter box minimum 0.5 m above ceiling to stay clear of HVAC vibration.

5. Documentation Hand-Over
   Record node map, draw DMX address list, and include Beauty STC batch QR code for future traceability.

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Need project-specific connector kits, custom cable lengths, or matched LED modules?
Email: [email protected] | Tel: +86-13902885704
Beauty (STC) Manufacturing Co., Ltd—ETL & CE certified production since 1998.

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Why Choose Beauty STC Lighting

Partner with Beauty STC Lighting for Industrial-Grade 3-Pin LED Connectors

Precision Engineering for Global LED Installations

Since 1998, Beauty STC Lighting has delivered reliable LED components to 50+ countries worldwide. Our 25+ years of manufacturing expertise ensures every 3-pin connector meets stringent safety, durability, and performance standards for mission-critical lighting applications. As a factory-direct supplier, we eliminate intermediaries to provide consistent quality and transparent supply chain control.

Technical Specifications & Certifications

Our 3-pin LED connectors are engineered for demanding industrial and commercial environments. All products undergo rigorous testing to comply with international safety regulations:

Specification	Detail
Contact Material	Phosphor Bronze, Gold-Plated for Low Resistance & Corrosion Resistance
Rated Current	16A
Voltage Rating	300V
Housing Material	UL94 V-0 Flame-Retardant PC (RoHS Compliant)
IP Rating	IP20 (Standard), IP67/IP68 (Custom Options)
Operating Temperature	-40°C to +85°C
Certifications	ETL (USA/Canada), TUV CE (Europe)

OEM/ODM Capabilities for Custom Integration

We specialize in turnkey solutions tailored to your project requirements:
Custom Pin Configurations: Compatible with 22–20 AWG solid/multi-core wires and ribbon strips
Environmental Adaptations: IP66/IP67 waterproof housings for outdoor/facade installations
Full Branding Control: Private labeling, custom packaging, and compliance documentation
Design Support: Engineering collaboration from concept to production, including material selection and thermal management optimization

Applications Across Global Markets

Beauty STC connectors are trusted by architects and contractors for:
DMX512 Systems: Stable signal transmission for stage lighting and architectural control networks
Waterproof Daisy-Chaining: IP67-rated end caps for landscape, signage, and marine environments
High-Bay & Floodlight Integration: Robust connections for industrial lighting systems requiring 16A+ current handling
Solderless Installations: Quick-connect solutions for rapid deployment in commercial retrofits

Partner with a Trusted Manufacturer

For technical specifications, compliance documentation, or custom project support, contact our global engineering team directly.

Beauty STC Lighting
41st, Caihong Road, High-tech Industrial Zone, Jianghai District, Jiangmen, Guangdong, China
Email: [email protected] | Phone: +86 13902885704

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