Article Contents
Industry Insight: Halo Canless Recessed Lighting
Introduction & Market Demand
The Evolution of Canless Recessed Lighting in Commercial Spaces
Modern commercial and industrial lighting projects increasingly prioritize canless recessed lighting for its minimalist aesthetics, superior thermal efficiency, and streamlined installation. Unlike traditional recessed housings requiring bulky metal cans, canless designs integrate LED modules directly into ceiling structures—reducing material costs, simplifying retrofit installations, and enhancing heat dissipation for extended LED lifespans. This shift is driven by stringent building codes (e.g., DLC requirements in North America, EU Energy Efficiency Directive) and demand for seamless, low-profile lighting in offices, retail environments, healthcare facilities, and educational spaces. The market now demands products that balance energy efficiency, design flexibility, and regulatory compliance—without compromising on reliability.
Why Certification Compliance is Non-Negotiable for Importers
Global importers face significant operational and financial risks when sourcing uncertified lighting products. ETL certification (per UL 1598) is mandatory for commercial lighting in the United States and Canada to pass local inspections and avoid customs delays. Similarly, TUV CE certification (EN 60598-1) is essential for market access in the European Union, ensuring compliance with safety, electromagnetic compatibility, and performance standards. Products lacking these credentials risk:
Rejection at customs ports
Costly product recalls or legal liabilities
Voided warranties and reputational damage
Failure to meet project specifications for architects and contractors
Beauty STC Lighting addresses these challenges through rigorous pre-market testing and certification for all products, ensuring seamless integration into global supply chains while eliminating compliance-related bottlenecks.
Beauty STC Lighting: A Quarter-Century of Certified Manufacturing Excellence
Since 1998, Beauty STC Lighting has engineered LED lighting solutions for 50+ countries, with a focus on certified, factory-direct manufacturing for Western markets. Our 25+ years of experience in OEM/ODM production ensures end-to-end quality control—from component selection to final testing—aligning with international standards for safety, performance, and sustainability. All canless recessed lighting products undergo independent validation by ETL and TUV CE laboratories, providing distributors with confidence in regulatory compliance and long-term reliability.
Key Specifications of Beauty STC Canless Recessed Lighting
| Feature | Specification |
|---|---|
| Certifications | ETL (UL 1598), TUV CE (EN 60598-1) |
| Color Temperature | Field-selectable 2700K–5000K (5-step) |
| CRI | ≥90 Ra (standard), ≥95 Ra (premium option) |
| Dimming Compatibility | 0-10V, DALI, Phase-Cut (trailing/leading edge) |
| Thermal Management | Die-cast aluminum housing with optimized fin design |
| Installation Type | New construction and retrofit ready, ≤0.6″ depth |
| Warranty | 5-year limited warranty |
Our modular design approach enables customization for specific project requirements, including lumen output adjustments, specialized beam angles, and custom color temperatures. As a factory-direct manufacturer, we eliminate middleman markups while maintaining consistent quality control across all production batches.
For OEM partnerships or technical specifications, contact us at [email protected] or +86 13902885704.
Technical Specs & Certifications (ETL/CE)
Technical Specifications & Quality Standards
Halo-Compatible Canless Recessed Platform – Factory-Direct from Beauty (STC) Manufacturing
1. Core Photometric Performance
| Parameter (6-inch platform) | Market-Average Generic Module | Beauty STC Certified Module |
|---|---|---|
| Delivered Lumens | 900–1 000 lm | 1 150–1 300 lm |
| System Efficacy | 90 lm/W | 105–110 lm/W (ETL listed @ 120 V) |
| CRI | 80–83 | ≥90 (Ra) typical 92, R9>50 |
| R9 Saturated Red | <10 | >50 |
| L70 Life | 25 000 h (TM-21 extrapolated) | 50 000 h @ 45 °C Tc point |
| MacAdam Ellipse | 4-step | 3-step (standard) / 2-step (architectural grade) |
| SDCM Binning | Mixed reels | Single reel / single bin |
| Flicker % (IEEE 1789) | <20 % | <5 % |
| THD | <20 % | <10 % |
| Stand-by Power | <0.5 W | <0.3 W |
2. Mechanical & Environmental Integrity
| Feature | Generic Market | Beauty STC |
|---|---|---|
| Housing | 0.4 mm cold-roll steel | 0.5 mm galvanized steel, 120 °C powder coat |
| Heatsink | Stamped Al 6063 T=0.8 mm | Extruded Al 6063 T=1.2 mm, black anodised |
| Junction Temp. (Tj) limit | 105 °C | 85 °C (keeps LM-80 margins) |
| IP Rating | IP20 | IP44 as standard; IP54 gasket kit optional |
| Fire-Rated Ceiling Assembly | Not addressed | UL 263 1-hour & 2-hour assemblies, ETL certified |
| Wet Location | Damp only | ETL-listed wet (ceiling shower zone) |
| IC-Rated | Varies | Zero-clearance IC, type NM cable 90 °C |
| Solder Reflow Profile | 235 °C peak | 245 °C peak, 100 % AOI + 3D X-ray |
| PCB Copper Weight | 1 oz (35 µm) | 2 oz (70 µm) thermally conductive dielectric |
| Thermal Interface | Silicone pad | Phase-change graphite sheet, ϴ<0.3 °C/W |
3. Electrical & Controls Compatibility
Input: 120–277 VAC 50/60 Hz, driver on-board, Class 2 output.
Dimming: 0–10 V (IEC 60929), ELV reverse-phase, or forward-phase Triac (leading-edge).
In-rush: <15 A peak per ETL 1598C.
Surge: 1 kV differential / 2 kV common-mode standard; 2 kV/4 kV Type 4 SPD optional.
Power factor: >0.90 across 50–100 % load.
4. Certifications & Factory Compliance
North America: ETL cETL to UL 1598, UL 8750, UL 1598C retrofit; Energy Star 2.1 ready.
Europe: TUV CE, EN 60598-1, EN 60598-2-2, EN 55015, EN 61547, EN 61000-3-2/-3; RoHS & REACH.
Fire & Life-Safety: UL 263 / CAN/ULC S101 for 1- & 2-hour floor-ceiling designs.
Production ISO 9001:2015 audited since 2004; ISO 14001 environmental 2019.
5. Consistency Controls – How Beauty STC Guarantees Repeatability
- Single-Reel Sourcing: LEDs purchased in full-reel quantities from one bin; reels bar-coded to PO.
- Integrating-Sphere 100 % Test: Every module measured for flux, CCT, CRI, Duv; data logged to S/N.
- Thermal Calibration: Each driver programmed for 45 °C Tc; automated burn-in 2 h @ 85 °C ambient.
- AOI + X-Ray: PCB solder joints inspected; via-fill thermal vias verified for void <10 %.
- Traceability QR: Carton, frame, driver, and LED reel linked; 7-year cloud archive for field queries.
6. Quick-Order Matrix (OEM/ODM)
| Size | Power | Lumen Pkg | CCT (K) Options | Cut-out | Lead-Wire Length | Packaging |
|---|---|---|---|---|---|---|
| 3-in | 8 W | 550 lm | 2700–5000 5-CCT | 76 mm | 150 mm J-box whip | 10 pcs / ctn |
| 4-in | 10 W | 750 lm | 2700–5000 5-CCT | 102 mm | 150 mm | 10 pcs / ctn |
| 6-in | 15 W | 1 200 lm | 2700–5000 5-CCT | 152 mm | 150 mm | 6 pcs / ctn |
| 8-in | 22 W | 1 800 lm | 3000–4000 3-CCT | 203 mm | 200 mm | 4 pcs / ctn |
Custom CCT, CRI 97, or Zhaga book-18 connectors available on request.
7. Summary
Global specifiers choose Beauty STC’s canless recessed platform when the job demands verified photometry, documented safety, and repeatable white-point—without the brand premium attached to HALO Commercial. With 25 years of LED engineering (est. 1998), in-house driver design, and full Western certifications already on file, we supply distributors, contractors, and architects a drop-in alternative that meets or exceeds every technical benchmark set by the reference HALO products.
For OEM configurations, test reports, or IES/LDT files, contact:
[email protected] | +86-13902885704
Factory Tour: Manufacturing Excellence
Precision Manufacturing Process & Global-Compliant Quality Control
At Beauty STC Lighting, our 25+ years of manufacturing expertise is anchored in a state-of-the-art facility located in Jiangmen’s High-tech Industrial Zone. Established in 1998, we have refined our production processes to meet the stringent demands of global markets, ensuring every product adheres to ETL (USA/Canada) and TUV CE (Europe) certifications.
Advanced SMT Production Line
Our manufacturing begins with fully automated Surface Mount Technology (SMT) lines, featuring high-precision component placement systems with ±0.03mm accuracy. This ensures consistent solder joint integrity and optimal performance for LED drivers and circuit boards. Each SMT line integrates Automated Optical Inspection (AOI) to detect defects at the earliest stage, minimizing human error and maximizing yield rates. Critical components—such as LED chips, drivers, and thermal management systems—are assembled in ISO-classified cleanrooms to prevent contamination and ensure long-term reliability.
Rigorous Aging & Testing Protocols
Every recessed lighting unit undergoes a comprehensive testing regimen designed to validate performance, safety, and durability:
48-hour continuous burn-in testing under simulated operational conditions (85°C ambient temperature, 100% load)
Photometric analysis using integrating sphere systems to verify lumen output, color consistency (Δu’v’ ≤ 0.003), and CRI (Ra ≥ 80)
Thermal performance validation via infrared thermography to confirm junction temperatures remain within safe limits (Tj ≤ 110°C)
Electrical safety checks compliant with IEC 60598 and UL 1598 standards, including dielectric strength and leakage current tests
Humidity and vibration resistance testing per IEC 60068-2 for damp/wet-location applications
All tests are documented and traceable to support compliance with international certification requirements.
OEM/ODM Capabilities for Custom Solutions
We offer end-to-end customization across all product parameters to meet specific project requirements. Our engineering team collaborates directly with clients to optimize thermal management, optical performance, and installation efficiency while maintaining full certification compliance:
| Parameter | Customization Options |
|---|---|
| Color Temperature (CCT) | 2700K–6500K (fixed or selectable), with ±50K binning tolerance |
| CRI (Ra) | 80+ to 95+ (customizable for high-fidelity applications) |
| Dimming Compatibility | 0-10V, DALI, Phase-Cut, Smart Systems (e.g., Bluetooth, Zigbee) |
| IP Rating | IP20 (dry), IP44 (damp), IP65 (wet), IP67 (submersible) |
| Housing Material | Die-cast aluminum (thermal optimized), fire-retardant polymers, or custom alloys |
| Form Factor | Custom diameters (3″ to 12″+), recessed/flush-mount designs, ultra-thin profiles (<15mm) |
| Packaging | Branded, neutral, project-specific configurations (e.g., retail-ready, bulk shipping) |
All custom designs undergo the same rigorous certification processes as our standard products, ensuring seamless integration into Western market requirements. This approach has enabled us to serve over 50 countries with tailored solutions that balance technical precision with cost efficiency.
For engineered specifications or project-specific feasibility studies, contact our engineering team at [email protected] or +86 13902885704.
Installation & Application Scenarios
Application Scenarios for HALO-Compatible Canless Recessed LED Fixtures
(Factory-direct, ETL/TUV-CE certified, OEM/ODM since 1998)
1. Hospitality & High-End Residential
| Zone | Mounting Height | Lumen Target | CCT | Beam | IP | Notes for Installers |
|---|---|---|---|---|---|---|
| Hotel guest room | 2.4–2.7 m | 600–900 lm | 2700–3000 K | 60° | IP20 | Mount on 152 mm centres; maintain 102 mm clearance to insulation—use IC-rated driver box supplied. |
| Corridor | 2.5 m | 500 lm | 3000 K | 90° | IP20 | Stagger rows 1.2 m off wall to avoid “tunnel” effect; dim to 10 % for night mode. |
| Shower niche | 2.2 m | 400 lm | 3000 K | 25° | IP65 | Wet-location variant only; silicone bead around rough-in plate, 6 mm reveal for vapour seal. |
2. Retail & Shopping Mall
| Zone | Mounting Height | Lumen Target | CCT | Beam | IP | Notes for Installers |
|---|---|---|---|---|---|---|
| General circulation | 3.5 m | 900–1100 lm | 3500 K | 90° | IP20 | 1.5 m grid aligns with ceiling tile; use 0–10 V driver for daylight harvesting via BMS. |
| Feature display | 3.0 m | 1200 lm | 4000 K | 36° | IP20 | Pair with 24° snoot (accessory) for 50 % higher centre-beam candle-power. |
| Food court soffit | 3.2 m | 800 lm | 3000 K | 60° | IP44 | Grease-resistant lens option; cleanable with pH-neutral detergent. |
3. Office & Commercial
| Zone | Mounting Height | Lumen Target | CCT | Beam | IP | Notes for Installers |
|---|---|---|---|---|---|---|
| Open office | 2.8 m | 1000 lm | 4000 K | 90° | IP20 | Spacing 1.8 m on centre delivers 500 lx on work plane; maintain 0.37 spacing-to-height ratio. |
| Meeting room | 2.6 m | 900 lm | 3500 K | 60° | IP20 | Dual-circuit wiring—first row on dimmer for A/V mode, second on occupancy sensor. |
| Reception desk | 2.5 m | 1100 lm | 3000 K | 36° | IP20 | Use 10 % uplight baffle to soften ceiling contrast. |
4. Façade & Soffit (Cold Climate)
| Zone | Mounting Height | Lumen Target | CCT | Beam | IP | Notes for Installers |
|---|---|---|---|---|---|---|
| Under canopy | 3.0 m | 800 lm | 4000 K | 60° | IP65 | Driver box mounted inside heated envelope; use −30 °C rated electrolytic capacitor. |
| Exterior soffit | 4.0 m | 1200 lm | 5000 K | 90° | IP65 | Stainless-steel screws; 6 mm weep hole at lowest point of rough-in. |
Contractor Installation Checklist (Factory-Grade)
- Rough-In Plate Alignment
Laser-level the flange edge; cumulative tolerance ≤ 1 mm over 10 m row—prevents “scalloped” ceiling line. - Cable Entry
90 ° C-rated SJTW 18 AWG minimum; leave 203 mm service loop inside driver box—no junction box required (ETL per UL1598). - Thermal Management
Maintain 76 mm free air above heat sink; if insulated ceiling, use Beauty STC IC-rated kit (R-30 tested). - Driver Programming (OEM Option)
Field-select CCT via dip-switch before mounting; fixture remembers state after power loss—no dip-switch access needed post-install. - Dimming Compatibility
Triac/ELV: 100–10 %
0–10 V: 100–1 % (default driver)
DALI-2: available on OEM firmware—MOQ 500 pcs. - Testing & Documentation
Perform 1 h burn-in at 1.1 × Vnom; record mA drift < ±5 %. Provide serial-number label for each fixture—facilitates 5-year factory warranty traceability.
Why Source from Beauty (STC) Manufacturing Co., Ltd
25-year vertical integration (SMT, reflow, aging, packaging) under one 38 000 m² Jiangmen campus.
ETL/cETL & TUV CE listed drivers and luminaires—same test lab data package accepted by HALO-specified engineers.
OEM/ODM in 4 weeks: custom CCT bins, bezel finishes, branded drivers, Bluetooth mesh, or Zhaga-compatible light engines.
Export to 50+ countries with incoterms FOB Shenzhen/CIF/DDP—weekly consolidation to LA, Rotterdam, Dubai.
For project quotations or OEM spec sheets: [email protected] | +86-13902885704
Why Choose Beauty STC Lighting
Partner with Beauty STC Lighting for Certified Canless Recessed Solutions
As a trusted LED lighting manufacturer since 1998, Beauty STC Lighting delivers OEM/ODM canless recessed lighting solutions compliant with stringent international standards. With 25+ years of technical expertise and certifications validated for Western markets, our factory-direct approach ensures reliable, high-performance products tailored to your project specifications.
Global Compliance & Quality Assurance
Our products undergo rigorous testing to meet ETL (USA/Canada) and TUV CE (Europe) standards. This certification framework guarantees compliance with electrical safety, electromagnetic compatibility, and performance requirements, reducing time-to-market for global distributors.
OEM/ODM Capabilities for Custom Applications
We provide end-to-end customization for canless recessed lighting, including:
Configurable lumen output (550–1200+ lumens)
Field-selectable CCT (2700K–5000K)
90+ CRI for accurate color rendering
Dimmable options (0-10V, TRIAC, DALI)
Wet/damp location ratings (IP65 standard)
Ultra-thin designs (down to 1.5″ depth)
Key Product Specifications
| Feature | Specification | Benefit |
|———|—————|———|
| Certifications | ETL, TUV CE | Meets North American and European regulatory requirements |
| Lumen Output | 550–1200+ lumens (configurable) | Adapts to commercial, retail, and residential applications |
| CCT Options | 2700K, 3000K, 3500K, 4000K, 5000K (field-selectable) | Customizable color temperature for ambient or task lighting |
| CRI | >90 | True-to-life color representation in professional settings |
| Dimming | 0-10V, TRIAC, DALI compatible | Seamless integration with smart building systems |
| Wet Rating | IP65 for damp/wet locations | Suitable for bathrooms, garages, and outdoor installations |
| Lifespan | 50,000 hours (L70) | 10+ years of maintenance-free operation |
With exports to over 50 countries, our manufacturing process is optimized for consistent quality and scalable production. From architectural specifications to bulk orders, we provide tailored solutions that align with project timelines and technical requirements.
Ready to integrate certified, high-performance canless recessed lighting into your projects?
Contact our engineering and sales team today to discuss your specifications and receive a competitive quotation.
Contact: [email protected] | +86 13902885704
Location: 41st, Caihong Road, High-tech Industrial Zone, Jianghai District, Jiangmen City, Guangdong, China
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